Standard equipment maintenance procedures
we often think that maintenance work and upkeep are the same in meaning and activities. however, maintenance and servicing are two different jobs, even though they both refer to technical care.
what is maintenance?
maintenance is work done during the period of equipment failure. maintenance personnel will repair and restore the machine to its most stable condition. in case of severe damage, internal components will be replaced.
what is maintenance?
maintenance is taking care of and checking machinery periodically so that no breakdown occurs. this job is to maintain the machine always operating in the best condition.
so we can see maintenance and maintenance are two different jobs. maintenance is performed only when the machinery has broken down and needs to be repaired. maintenance will be performed during operation. although there are differences, both these jobs are methods to protect machinery in the factory. so the process of doing these two jobs is the same.
methods of maintaining machinery and equipment
machines are an important factor in today's industries. maintenance work must be carried out regularly for the machine to operate efficiently. usually, the staff in charge will rely on the condition to give the appropriate method and repair process.
maintenance and maintenance for a certain period of time
this is the method applied in many factories today. first check the machine and compare the current condition with the original manufacturer's specifications.
after that, damaged components will be periodically replaced according to a specific schedule in advance. currently, monitoring the maintenance of machines has become simpler when factories apply machine management software.
repair and maintenance when machinery is damaged
the repair of equipment and machinery after damage occurs will be applied at small business establishments. maintenance work is also very simple that is changing oil and grease. this method is quite expensive and harmful to the machines of the business.
based on machine status for maintenance and maintenance
regular inspection of machinery is important, because periodic inspection can accurately diagnose the condition the machine is experiencing. this activity is tracked by businesses by the processing system.
of the three maintenance and maintenance options, this option is considered the most effective. businesses that are required to ensure absolute safety should apply this option. or businesses with machines that have to operate continuously for many hours.
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purpose of maintenance and maintenance activities
before going into the process of maintaining machinery and equipment, it is necessary to review the purpose of this activity:
– there are checks, check the running ability as well as the optimal temperature of the machine.
– determine the maximum maintainability of each device.
– collect machine data from the time it is put into operation to the point of failure.
- know when to replace important components in the machine.
- know the warranty period as well as the cost of each warranty.
– learn about the most suitable spare parts.
- analyze the types of adverse effects affecting machinery. from there, the technical department will research and come up with a suitable solution
– analyze the damage that will occur to come up with the least restrictive plan.
- research the unexpected machine damage will occur.
– predict the distribution of time from use to failure of each type of machine.
– explore to identify ways to reduce damage to the remaining components in the device.
- research other repair options when the current plan is not effective.
standard equipment maintenance procedures
regardless of the problem when embarking on change, there must be a specific process. moreover, machines have a lot of important parts, just a little wrong will have great consequences. therefore, it is necessary to have a standard maintenance process for machinery and equipment. and the steps taken, can be used for both the maintenance process of industrial equipment as well as any other type of machine.
set goals to be achieved when starting maintenance
the biggest goal of maintenance is to make sure the machines stay in top condition. maintenance of machinery needs to perform the following tasks:
- make the machine quality better.
- the source of repair costs at the lowest level.
- complete all work within the framework.
there are solutions to ensure safety and protect the environment.
to achieve those things, before starting to repair, it is necessary to have a suitable plan. only in this way can the production and business conditions be complied with at the enterprise.
set up a specific plan
in order to have the best plan, it must be based on the condition of the device. often engineers will classify machines according to the following levels:
– survival equipment: with these types of machines, it is necessary to have a backup maintenance plan according to the condition. at the same time, it is still necessary to combine regular maintenance for the machine to operate stably.
– critical machinery: this type will apply maintenance according to the condition of the equipment. must prepare a plan to repair and replace components when showing signs of damage. with a machine that has not had the opportunity to check, you must start "examination" immediately.
– support equipment: this type usually applies the method of repair and recovery only. because it is not too important for production work at the unit.
– maintenance and repair of the whole factory: this time is considered to be used to check and restore any outstanding damage. this according to regulations can only be done when the factory is closed for many days. for tools and equipment that are prone to fire and explosion, they must be stopped immediately.
identify the parts involved in maintenance and maintenance
this is important work in an implementation process. will include the following parts:
– planning department: there will be many highly skilled and experienced engineers to propose repair materials. in addition, there are periodic maintenance plans, inspection and repair plans for the entire enterprise.
– implementation department: there is the participation of both engineers and workers to perform direct repair stages.
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